Computational Flow Physics Group

ULTRASONICALLY ABSORPTIVE COATING (UAC) FOR HYPERSONIC LAMINAR FLOW CONTROL

 

 

HOME

 

Acoustic Scattering

 

Boundary-layer Stability

 

 

 

 

Return to Research Group Wiki

 

Other project (Cavity flows)

 

personal webpage

 

 

 

 

 

 

 

Last update:

January 2010

   

 

Guillaume Brès

Ph.D. - Mechanical Engineering

guillaume@caltech.edu

 

Tim Colonius

Professor in Mechanical Engineering

colonius@caltech.edu

 

 

 

 

To be economically viable, next-generation aerospace transportation vehicle (NASP, Hyper-X) will require lightweight thermal protection systems (TPS).

 

 

Laminar flow control technologies that delay laminar-turbulent transition can greatly reduce heat transfer rates and in turn, reduce the weight and complexity of TPS. It has been discovered that the laminar run can be substantially increased using an ultrasonically absorptive coating (UAC) that extracts disturbance energy from the boundary layer (see figure 1).

 

As part of a multidisciplinary effort to design and fabricate UAC-TPS prototypes, the current research focuses on theoretical modeling and direct numerical simulations (DNS) of the ultrasonic absorptive coatings.

 

 

Sponsored by Teledyne (former Rockwell) & the Air Force Office of Scientific Research (AFOSR)

Work done in part in collaboration with Prof. A. V. Fedorov, Moscow Institute of Physics and Technology

   
 

 

 

 

 

Figure 1: Simultaneous visualization of the boundary-layer flow on porous and solid surfaces of a sharp cone in GALCIT T5 tunnel[1]

 

 

 

Some tradeoffs are required in order to deduce a set of computationally tractable model problems, since a realistic surface would have as many as 20 pores per wavelength of the most unstable instability waves[1-3]. We believe that a simplified configuration that considers a temporally evolving boundary layer on an infinite flat plate with UAC will retain enough of the relevant flow physics in order to meet the overall modeling objectives of this task. The temporally evolving boundary layer neglects the spatial growth of the boundary layer, and instead diffuses slowly with time. Over short time-scales associated with acoustic energy attenuation in UAC, the laminar boundary layer is essentially frozen, consistent with either a spatial or temporal description of the mean flow field, and consistent with parallel flow approximations that are typically made in instability calculations.

 

The temporal transformation is depicted in Figure 2. Spatial evolution (at left) would require that a large number of pores be considered in order to resolve the many wavelengths of instability wave that would be required to avoid entrance and downstream boundary-condition effects in typical computations. On the other hand, the detailed physics associated with UAC all occur over a single wavelength of the instability wave; in the temporal approximation at most 20 pores need be directly resolved with the computational mesh.

 

 

 

 

Figure 2: Schematic diagram for DNS of UAC (not to scale). (a) the spatial problem with many wavelengths of the spatially growing instability wave; (b) the temporal problem with a single wavelength of the temporally growing instability wave; (c) a portion of the computational grid around a single pore.

 

 

 

 

In order to perform simulations, we use our existing high fidelity computational aeroacoustics (CAA) code that solves the fully two- and three-dimensional Navier-Stokes equations in Cartesian block-structured geometries. The method utilizes 6th-order-accurate compact finite difference schemes and explicitly 4th-order Runge-Kutta time advancement. Optional boundary conditions include accurate inflow/outflow, nonreflecting, symmetric, isothermal and adiabatic walls, as well as periodic conditions. The code is fully parallelized using MPI. The algorithm introduces very little numerical dissipation and is able to efficiently resolve complex, unsteady flow physics, including acoustic wave generation and propagation. The algorithm and code has been developed, validated, and successfully implemented in studies of sound radiation from mixing layers, jets, vortex rings, and flow/acoustic instabilities in flows over open cavities. (see Ref. 4. For more details, please visit our Cavity flows webpage.)

 

 

It is known that the most unstable waves at hypersonic flow conditions are two-dimensional [2], but typical UAC coatings consist of regular or random patterns of cylindrical/rectangular pores (see figure 4). It is not expected that the flow physics associated with three-dimensional (circular) pores are dramatically different than those that would exist in two-dimensional slots. Thus we consider strictly 2D (slot) porosity.

 

 

Figure 4: Ceramic UAC samples from the material group of Teledyne (former Rockwell Scientific Company).

Left: Ceramic composites bonded to tile insulation. Right: Details of the porous coating.

 

 

We develop simulations following a building block approach wherein simpler configurations are used to bracket the types of flow phenomena that exist in the more complex geometries, and to gain confidence in the numerical method and modeling approach:

 

1. In a first phase, we perform DNS with a standard no-slip wall in order to validate the use of the temporally-evolving assumption on both the mean hypersonic boundary layer and instability wave development. The existing spatially-evolving linear instability theory [2] is also reformulated as a temporally-evolving instability in order to assess possible discrepancies in wave phase-speeds and growth rates. We first considered a calorically perfect gas with temperature independent properties, and obtain results in good agreement with the linear theory. The existing DNS code is currently being modified to include temperature-dependent properties suitable for (shock-free) hypersonic flow (AIAA paper 2008-4337).

 

2. In a second phase, we consider the acoustic scattering problem (no boundary-layer flow) from single slot and arrays of slots (2D). For typical UAC parameters, we investigate the range of frequencies corresponding to the ultrasonic frequency band, which is sufficient to capture the frequency of the most amplified second-mode instability waves observed in experiments and numerical simulations, including those in our first phase. Comparisons with theoretical predictions show excellent agreement with the DNS results, and a complete parametric study of the geometrical factors (cavity aspect ratio, porosity) and flow conditions effects (Reynolds number, angle of incidence of acoustic waves) is performed. Guidelines for the choice of these parameters are also suggested (AIAA paper 2008-3903).

 

3. Finally, we will add flow in the slot configuration and investigate UAC performance under both linear and transitional (nonlinear) conditions. Under 2D conditions, run times are expected to be short enough to allow extensive parametric investigations of geometrical factors (pore size, aspect ratio, spacing, and number of pores per wavelength) and flow parameters (free-stream velocity and temperatures, boundary layer thickness, Reynolds number).

 

 

With this approach, our numerical results will be used to propose improvements to existing models to extend their range of validity and generalize their use as a tool for robust design and implementation of UAC in applications.

 

 

 

 

 

[1] Rasheed, A., Hornung, H.G., Fedorov, A.V., and Malmuth, N.D., “Experiments on Passive Hypervelocity Boundary Layer Control Using a Ultrasonically Absorptive Surface,” AIAA Journal, Vol. 40, No. 3, pp. 481-489.

 

[2] Fedorov, A.V., Shiplyuk, A., Maslov, A., Burov, E., and Malmuth, N.D., “Stabilization of a Hypersonic Boundary Layer Using an Ultrasonically Absorptive Coating,” J. Fluid Mech., Vol. 479, 2003, pp. 99-124.

 

[3] Fedorov, A.V., Malmuth, N.D., Rasheed, A., and Hornung, H.G., “Stabilization of Hypersonic Boundary Layers by Porous Coatings,” AIAA Journal, 39, No. 4, April 2001, pp. 605-610.

 

[4] Brès, G.A. and Colonius T., “ Three-Dimensional Instabilities in Compressible Flow over Open Cavities,”J. Fluid Mech., vol. 599, 2008, pp. 309-339.

 

 

 

 

 

 

PUBLICATIONS & CONFERENCES

 

 

Acoustic Properties of Porous Coatings for Hypersonic Boundary Layer Control

G. A. Brès, T. Colonius & A. V. Fedorov

AIAA Journal Vol 48 (2), pp. 267-274, 2010

 

 

 

Alternate Designs of Ultrasonic Absorptive Coatings for Hypersonic Boundary Layer Control

G. A. Brès, M. Inkman, T. Colonius & A. V. Fedorov - AIAA paper 2009-4217

39th AIAA Fluid Dynamics Conference, San Antonio, TX (June 2009)

 

 

 

Stability of Temporally Evolving Supersonic Boundary Layers over Micro-Cavities for Ultrasonic Absorptive Coatings

G. A. Brès, T. Colonius & A. V. Fedorov - AIAA paper 2008-4337

Invited - 5th AIAA Theoretical Fluid Mechanics Conference, Seattle, WA (June 2008)

 

 

 

Interaction of Acoustic Disturbances with Micro-Cavities for Ultrasonic Absorptive Coatings

G. A. Brès, T. Colonius & A. V. Fedorov - AIAA paper 2008-3903

5th AIAA Theoretical Fluid Mechanics Conference, Seattle, WA (June 2008)

 

 

 

2nd Southern California Symposium on Flow Physics

Westwood, CA, April 2008

 

 

 

 

 

 

   
 

 

© 2002 - 2010 CALTECH. All Rights Reserved.


Stats